I PIG type hammer mills they are characterized by the very high granulometric reduction ratio in the treatment of clays of all kinds, ceramic mixtures with a considerable percentage of aggregates and raw materials of low and medium hardness.
Consisting of a thick sheet metal frame suitably coated inside with circular and lateral armor plates inserted in wear-resistant material (HRC 67), a rotor on which the grinding hammers in special alloy (HRC 70) are mounted, a hammer unit clod breakers and calibrating grids.
The hammers, which are made of a special alloy and last longer than usual, can be easily rotated to obtain better exploitation. The inside of the mill can be easily inspected through various hatches in order to allow an easy and rapid replacement of the hammers, shells and grids.
Available in various models (PIG/A, PIG/B, MAXI/PIG) and different configurations (PIG/Dryer - Worldwide patent), the Mills in Martelli they adapt perfectly to the primary grinding needs at the beginning of the raw material preparation process and in many cases act as real finishing mills with a long production constancy thanks to the low levels of wear and above all with extremely favorable energy yields compared to mills traditional, mullers and rolling mills.
In both the pressed and extruded ceramic sector, i Hammermills PIG they are particularly appreciated for their ability to give the milled product the required refinement, but at the same time the morphology of the grain of the milled product guarantees a great improvement in the raw mechanical strength of the finished product.
Type of mill
|
No. of Martelli
|
Dim. Loading mouth (mm)
|
Pieces Max of Alim.
(Mm) |
Production (t/h)
|
Power (kW)
|
Rotation (RPM)
|
PIG./A/6
|
6
|
400 × 760
|
200-250
|
16-45
|
75-160 | 600-1600 |
PIG./A/8
|
8
|
|||||
PIG./A/10
|
10
|
|||||
PIG/B/6
|
6
|
400 × 520
|
200-250
|
10-25
|
55-110
|
600-1600
|
PIG./B/8
|
8
|
|||||
PIG./B/10
|
10
|
|||||
MAXI PIG./6
|
6
|
400 × 1490
|
200-250
|
30-80
|
132-250
|
600-1400
|
MAXI PIG./8
|
8
|
|||||
MAXI PIG./10
|
10
|
Model
|
H
|
D
|
W
|
PIG A
|
1657
|
1170
|
1860
|
PIG B
|
1657
|
1170
|
1620
|
MAXI PIG
|
1657
|
1170
|
2612
|
HAMMER MILLS PIG DRYER
I Hammermills PIG they can be used in closed cycle pre-crushing and/or grinding operations of raw materials with a humidity content of up to 12/14%.
This possibility is guaranteed by the application of a heating apparatus on board the machine with automatic control of the electrical and thermal parameters to optimize consumption and obtain the best production yields.
With this special equipment, i Hammer Mills PIG Dryer can in some cases avoid the investment for a specific drying plant.
mill
|
Installed power (kW)
|
Power Used (kW)
|
PIG A
|
41
|
31
|
PIG B
|
23,5
|
17,5
|
MAXI PIG
|
80
|
47,5
|
HAMMER MILLS – GRANULOMETRIC CURVES
PIG HD MILL
PIG HD mills are part of the family of standard PIG mills, of which they maintain the very high particle size reduction ratio but drastically increase their characteristics of productivity, duration and ease of maintenance.
To the robust basic structure already provided in the standard versions, a drawer with hydraulic opening has been added in the lower part of the mill on which the 2 calibrating grids in plated sheet metal are housed, with overall dimensions significantly increasing. The large front door can be opened by means of a hydraulic device which allows easy inspection and replacement, in safe conditions, of the parts subject to wear.
To further improve the yield of the mill (greater granulometric reduction or reduction of grinding times) the rotor shaft is equipped with special SKF bearings with oil lubrication, specifically designed to operate at high speeds and temperatures ensuring effective protection from impurities, lubrication optimal, simple replacement and longer life.
Model
|
HxWxD
|
Production (t/h)
|
Power (kW)
|
HD
|
1657x2060x1170
|
16 – 60
|
75 – 160
|
HD MAXI
|
1657x2612x1170
|
30 – 100
|
132 – 250
|