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Innovative eco-friendly technology for the preparation of the ceramic body

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Manfredini & Schianchi holds the patent for an innovative technology for the dry preparation of the ceramic body: the FUSION® process which makes it possible to obtain a dry ceramic body with performance similar to the traditional atomized product prepared wet.

Mergers® is a strong and concrete response to the need to face a constantly dynamic, demanding and very competitive future, where high quality means optimized productivity according to advanced processes and green oriented.

But in what does the revolution of this system consist?

Il traditional process uses two primary phases: one of grinding, during which the raw materials are mixed and wet ground in continuous rotary mills, until a sludge called slip is obtained; the second stage is that ofatomization, where the high pressure and high temperature cause the evaporation of the water present in the slip, producing a fine and homogeneous granulate, ready to be pressed.

Mergers® represents the Dry-Tech evolution of preparation technologies which almost completely reduces the presence of water and, therefore, eliminates the use of the atomizer, maintaining the same quality standards of the material and bringing with it numerous advantages for the entire industrial process.

But what are the benefits?

  • Reduction of water consumption, which goes from a range between 32-40% of the slip in the wet process to 4% as the maximum level of dry technology.
  • Consumption and emissions: by eliminating the atomizer, the relative sources of pollution are consequently reduced, with an average reduction of 80% of fossil fuels.

Water, energy and polluting emissions: attention to these elements and to the optimization of their use are fundamental aspects to define Mergersâ a tech greenstrongly oriented towards environmental sustainability and an active part in the implementation of one circular economy. This theme is further amplified by the ability to Mergersâ to recover all production waste, ensuring greater flexibility in the use of raw materials corresponding to the different formulations of the body.

And it is precisely the production flexibility the goal of applying this technology: to ensure the same qualitative and productive parameters of ceramic products obtained with traditional technologies.

Mergers® allows you to create a ceramic product that is guaranteed and reproducible over time, whether it is porcelain stoneware, monoporosa, double-fired or extruded products.

For all the details, download the brochure

ITA brochure
Brochure EN

Manfredini & Schianchi

Development of cutting-edge technologies in the preparation and treatment of raw materials.

CF / VAT number 01661310035

plants@min-ind.it

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