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NEWS 2017
 

IN INDIA, PORCELAIN STONEWARE BECOMES ECO-FRIENDLY THANKS TO "FUSION"

BLIZZARD VITRIFIED LIMITED, a new and dynamic enterprise in the district of Morbi (Gujarat-India), has chosen MS-Drytech dry technology with the FUSION granulation system for its new Glazed Vitrified Tile production facilities.

The new M&S line will have a production capacity of 15 tons/h to feed a line that will be manufacturing approximately 300,000 m2/month of size 60x60 and 60x120 wedged and rectified tile.

The main milling stage is based on the “open cycle” concept, which includes complete drying using the heat recovered from the kilns in the MOLOMAX 4/150 MILL (suitable for handling raw materials with a moisture content of over 20%, if necessary).

Thanks to this system, it will be possible to obtain a perfectly blended ceramic mixture, with a consistent outgoing moisture content and a particle size enabling perfect vitrification to achieve a water absorption of <0.1%.

The MADIREX moistening system is an essential factor of the process since it contributes to obtaining a body with a consistent humidity. It has the advantage of being fully automated thanks to a weighing system that, by means of special software, automatically checks the moisture content of incoming materials and batches the right amount of water to add to the body.

At the end of the process and before storage, by means of patented FUSION technology, one obtains powder with a smoothness and die filling index that is similar to that of the best spray dried powders.

The resulting powder can also be dry coloured before pressing. Once again, Manfredini & Schianchi proves to be a leading manufacturer of dry processing technology for ceramics. With this important new supply in the field of GVT (the first in Asia), it will allow its customer to manufacture ceramic tile with many added values: water consumption has been reduced by 90%, electric energy consumption by 20% and fuel (gas and coal) by 60%; no chemical additives are needed for the body preparation process; complete recycling of production by-products, which means that the resulting products are "green" from every point of view.

Blizzard india

Fusion MS


RAK CERAMIC HAS ALSO CHOSEN MANFREDINI & SCHIANCHI FUSION TECHNOLOGY

RAK Ceramics

Fusion MS

RAK CERAMICS, the most famous and important ceramic group in the Middle East and third worldwide manufacturer, has recently ordered from Manfredini & Schianchi a FUSION granulation tower for its MC09 production facilities, where a MS-Drytech dry milling system is being used since 2006.

The aim of the renowned manufacturer of the UAE, based in Ras Al-Khaimah, is the production of large single-firing slabs with sizes up to 60x120, which will be subsequently wedged and rectified by means of a dry process.

The RAK group has chosen this solution because it offers advantages both in terms of production process and in terms of environmental sustainability. As far as the latter is concerned, FUSION will allow the company to save over 9 million litres of water per year with respect to wet preparation technology. FUSION is not just technology for producing granulated material. It is a real "dry spray dryer" since the final result is a top quality ceramic product with the best properties in terms of breaking load green, dried and fired.

The system allows for the production of a support that is extremely consistent and ideal for the application of glossy glaze and of material effects on wall and floor tile.


A NEW MOLOMAX 6/190 MILL FOR ARACEMCO

The ARACEMCO ceramic group, the Egyptian company in activity since 1975, has purchased a new MOLOMAX 6/190 Pendular Mill to increase the production capacity of its raw material preparation facilities.

This further supply consolidates the partnership between Manfredini & Schianchi and the renowned Egyptian group and is a further contribution to the reliability and development of dry technology for the ceramic industry in Egypt.

Five years after the installation of the first raw material preparation system, Aracemco has reached all the targets it had set in terms of increased production output: first grade material, energy saving, use of local raw materials and recycling of rejects, have been fulfilled.

The customer is therefore one hundred percent satisfied and has already experienced a considerable increase in sales and profit and as a consequence a “Return of Investments ROI” in a very short time.

This considerable escalation has led ARACEMCO to choose technology capable of increasing its productivity and quality and enabling it to lead the field. This once again proves that Manfredini & Schianchi is a winning choice. ndo ancora una volta che Manfredini & Schianchi è la scelta vincente.

Ceramica Almeida


AN IMPORTANT TECHNICAL SUPPLY OF MS TO COMPAGNIA ITALIANA SALI

Compagnia italiana sali

Salt washing screw

Salt iodization system

Manfredini & Schianchi has always been active in the field of machinery and systems for treating salt. Thanks to the experience acquired, it has supplied Compagnia Italiana Sali (CIS), part of the important SALINS European group, a system for washing salt, as well as additive batching plant.

The washing system consists of a vibrating unloader and a washing screw entirely built of AISI 304 stainless steel with an hourly throughput of 40 TH to feed a latest generation Conturbex vibrating centrifuge for obtaining a purity of over 99.5% of NaCl and a < 2% residual humidity.

The discontinuous batching system, with a capacity of 3 TH, makes it possible to recycle extra fine salt and to add liquid iodine and solid anti-caking agents to it in order to allow for perfect batching in compliance with the stringent European standards and for the production of a finished product with great added value.

 

 


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Tel. +39-0536-801207 Fax: +39-0536-807248
Email: sales@ms-plants.it